Logistic
Functional area

Logistic

IoT in logistics makes inventory, goods and vehicles visible in real time. Sensors and trackers report where goods and load carriers are, how full warehouses and containers are, and what condition the goods are in. It is used most often for warehouse inventory management, route and tour planning, and tracking objects.

IoT solution examples: Logistic

70 solution examples from our network, newest first.

Mesh box pallet filled with metal parts next to a diagram of sensors connected via Bluetooth Mesh to the moneo software; ifm and IO-Link logos.
ifm-Unternehmensgruppe Logo
Christoph Schneider, contact person
IO-Link Logo
Bluetooth / BLE Logo
Condition MonitoringAsset Management

Precisely monitoring grid boxes with fill-level and weight sensing

Capture fill level and weight of mesh box pallets without any wiring: ifm sends the sensor data to moneo via Bluetooth Mesh and makes pickups plannable.

Sep 14, 2026Read more →
Technician in blue workwear assembles a large gear unit in an industrial production hall.
ZF Friedrichshafen AG Logo
SYNAOS GmbH Logo
Dr. Lennart Bochmann, contact person
Fleet Management

Steering heterogeneous AGV fleets vendor-neutrally via VDA 5050

Aug 25, 2026Read more →
Two blue automated guided vehicles in a Schaeffler plant hall: on the left an AGV with a green light strip, on the right a forklift AGV carrying stacked grey containers on a pallet; a worker in a hi-vis vest in the background.
Schaeffler Gruppe Logo
SYNAOS GmbH Logo
Dr. Lennart Bochmann, contact person
Fleet Management

Scaling local material flows with cloud-based fleet control

Aug 10, 2026Read more →
Opened lithium-ion battery module with exposed cylindrical cells beneath a cut-away metal housing; the inset shows an automated guided vehicle (AGV) from SEW-EURODRIVE carrying stacked black containers through a bright battery production facility.
Company logo
SEW-EURODRIVE Logo
SYNAOS GmbH Logo
Dr. Lennart Bochmann, contact person
Asset ManagementFleet Management

Automating cleanroom intralogistics in battery production with AGVs

Jul 24, 2026Read more →
Casting resin drums with resin and hardener in sensor production, connected via IO-Link to the AI-powered platform ifm moneo
ifm-Unternehmensgruppe Logo
Christoph Schneider, contact person
IO-Link Logo
Condition MonitoringPredictive MaintenanceAsset Management

AI-supported level monitoring of casting resin drums

Jul 16, 2026Read more →
Rail-bound transport system from Fabmatics in a semiconductor cleanroom during automated wafer handling
Fabmatics GmbH Logo
Smart Systems Hub GmbH Logo
Hans Klingstedt, contact person
Condition Monitoring

Sensor-to-cloud for intralogistics and digital services

May 19, 2026Read more →
OX-Label e-ink display from ORGATEX on a production container showing current order data on the shop floor
Company logo
ORGATEX GmbH Logo
Philipp Smolke, contact person
NB-IoT Logo
LTE-M Logo
Thread Logo
Digital Documentation

Digital job traveler closes the gap between shopfloor and IT systems

In many manufacturing environments, production control is still dominated by manual workflows and paper-based forms.

Mar 5, 2026Read more →
Empties containers in parking bays with the OX bay sensor from ORGATEX for level detection in intralogistics
Company logo
ORGATEX GmbH Logo
Nirugaa Natkunarajah, contact personPhilipp Smolke, contact person
Thread Logo
Asset ManagementAsset Tracking/ Track and Trace

IoT-based returnable management optimizes material flow and replenishment

Feb 19, 2026Read more →
Automated guided vehicle in a warehouse whose material replenishment is triggered automatically via OX sensor and ORGATEX Cloud
Company logo
ORGATEX GmbH Logo
Philipp Smolke, contact personNirugaa Natkunarajah, contact person
Thread Logo
NB-IoT Logo
LTE-M Logo
Asset ManagementAsset Tracking/ Track and TraceFleet Management

Autonomous guided vehicles (AGVs) with IoT and real-time data for efficient material flows

Jan 30, 2026Read more →
Packing area in the Würth distribution center with a conveyor and boxes, parcel flow visualized on a Peakboard dashboard
WÜRTH Logo
Peakboard Logo
Martin Neumann, contact person
Condition Monitoring

Improving workforce planning in the packing department through parcel flow forecasting

Jan 20, 2026Read more →
Pump in a ship's engine room, controlled by the Pump Energy Saving System from BESI on EXOR hardware
BESI Marine Systems GmbH Logo
Exor International SpA Logo
Thomas Priebe, contact personUdo Richter, contact person
Condition MonitoringEnergy MonitoringPredictive Maintenance

IoT-based pump control saves energy in maritime shipping

Jan 8, 2026Read more →
Assembly line for the red PistenBully snow groomers at Kässbohrer with an Andon board showing the cycle
PistenBully Logo
Peakboard Logo
Martin Neumann, contact person
OPC UA Logo
Condition MonitoringCorrective maintenanceEnergy Monitoring

OPC UA Andon visualisation keeps assembly and logistics in sync

Jan 6, 2026Read more →

IoT use cases: Logistic

44 use cases already implemented in this functional area, sorted by number of implementations.

15 Solution Examples in this functional area

The implementation of sensors and IoT devices enables continuous monitoring of inventory. Companies can thereby track the location and condition of units, pallets, crates, or batches in real time.

Philipp Smolke, ORGATEX GmbHNirugaa Natkunarajah, ORGATEX GmbHPhilipp Lausberger, WIKA Alexander Wiegand SE & Co. KG
Partners who have already successfully implemented this use case
ORGATEX GmbH
WIKA Alexander Wiegand SE & Co. KG
Confluent
See implementations
14 Solution Examples in this functional area

Real-time planning of optimal routes to minimize costs and reduce delivery times. For example, in one case the loading capacity of trucks was increased from 22 to 28 tonnes, leading to more efficient utilization.

Dr. Lennart Bochmann, SYNAOS GmbHPhilipp Lausberger, WIKA Alexander Wiegand SE & Co. KG
Partners who have already successfully implemented this use case
SYNAOS GmbH
Schaeffler Digital Solutions GmbH
WIKA Alexander Wiegand SE & Co. KG
See implementations
13 Solution Examples in this functional area

The implementation of sensors and IoT devices enables continuous monitoring of inventory. Companies can thereby track the location and condition of units, pallets, crates, or batches in real time. This leads to a reduction in overstocking, minimizes waste, and improves the overall supply chain. Seamless operations can also be ensured through integration with enterprise systems such as ERP or WMS.

Philipp Smolke, ORGATEX GmbHNirugaa Natkunarajah, ORGATEX GmbHPhilipp Lausberger, WIKA Alexander Wiegand SE & Co. KG
Partners who have already successfully implemented this use case
ORGATEX GmbH
WIKA Alexander Wiegand SE & Co. KG
See implementations
12 Solution Examples in this functional area

IoT-based track-and-trace solutions for industrial material flows. Workpiece carriers, equipment, or containers are tracked along the production line using combined positioning and identification technology. Operations in our network use these asset tracking systems to document movements, handovers, and responsibilities seamlessly – across locations and in an audit-proof manner. → Real-time data and cloud integration make tracking an integral part of modern IIoT platforms.

Martin Sailer, A1 Digital
Partners who have already successfully implemented this use case
A1 Digital
See implementations
11 Solution Examples in this functional area

With batch or lot traceability, you can monitor the entire lifecycle of your products – from raw material procurement to the finished product. This includes the identification of specific batches, tracking of process data, and documentation of all intermediate steps. This traceability enables you to identify weaknesses in the supply chain, minimize bottlenecks, and ensure compliance with quality standards. In addition, recalls can be carried out more efficiently and in a more targeted manner, saving costs and time.

Philipp Smolke, ORGATEX GmbHNirugaa Natkunarajah, ORGATEX GmbHPhilipp Lausberger, WIKA Alexander Wiegand SE & Co. KG
Partners who have already successfully implemented this use case
ORGATEX GmbH
WIKA Alexander Wiegand SE & Co. KG
TURCK GmbH
Confluent
See implementations
10 Solution Examples in this functional area

IoT-supported localization in industry – cross-site and centimeter-precise. Whether tugger trains, tools, or trolleys – using modern positioning technologies such as Ultra-Wideband (UWB) or Bluetooth Low Energy (BLE), industrial companies in our network track their assets in real time. These IoT solutions for object localization not only save valuable search time but also enable automated process triggers (e.g. geofencing-based notifications) and the mapping of a digital twin on a central platform. → Practice-tested solutions from our partners provide maximum transparency on the shopfloor.

Nirugaa Natkunarajah, ORGATEX GmbHPhilipp Smolke, ORGATEX GmbHPhilipp König, A1 DigitalThomas Frahler, Microsoft
Partners who have already successfully implemented this use case
ORGATEX GmbH
A1 Digital
Microsoft
See implementations

These challenges are driving IoT projects in logistics

Missing real-time warehouse location and high search times

Where is which item? In which shelf, which aisle, which area? Without indoor positioning or RFID-based inventory, searching for articles costs valuable time every day. IoT-supported real-time warehouse location tracking makes inventory visible at item level – reducing search times to near zero.

High error rates in order picking

Wrong item, wrong quantity, wrong storage location: picking errors are expensive. Pick-by-light, pick-by-voice, and vision systems with IoT connectivity guide pickers precisely to the right item and digitally confirm the pick – for near-zero error rates and traceable processes.

Inefficient management of the internal vehicle fleet

Forklifts, tow trains, and industrial trucks: internal fleets are capital-intensive and maintenance-heavy. IoT-based fleet management automatically records operating times, battery status, maintenance due dates, and driver activity. This reduces downtime, prevents unexpected failures, and lowers total operating costs.

Suboptimal warehouse utilisation and process bottlenecks

Warehouses cannot be run efficiently if occupancy rates, throughput times, and bottlenecks are unknown. IoT sensors on storage locations and aisles capture occupancy, frequency, and congestion in real time. This enables warehouse layouts, routing, and processes to be optimised on a data basis.

Temperature monitoring and quality assurance in the warehouse

Storage costs are directly linked to temperature management – whether cold stores for food or climate-controlled warehouses for electronics. IoT temperature and humidity sensors continuously monitor storage conditions, alert on deviations, and log without gaps for compliance documentation.

Inefficient yard and dock management

When does which delivery arrive? Which dock is available? How long is the waiting time? Without digital visibility, congestion, idle time, and delayed unloading result. IoT-supported yard and dock management optimises the planning and coordination of truck arrivals and departures in real time.

Logistics lives on speed, accuracy, and reliability. Warehouses that don't know where goods are located. Picking errors that generate returns. Forklifts waiting without proof of usage. Loading bays that become bottlenecks: these challenges cost money every day – and can be resolved through targeted IoT solutions.

Unlike supply chain, logistics is primarily about the internal domain: warehouse logistics, intralogistics, transport coordination at your own site, fleet management, and the processes between goods receipt and goods dispatch. IoT makes these processes visible, automatable, and optimisable too.

On this page you will find verified real-world examples from the IoT Use Case network – for logistics managers who want to tackle concrete problems with concrete solutions.

IoT in Logistics: What Actually Works in Practice

Warehouses and intralogistics are often the neglected areas of digitalisation – because they do not operate machines in the traditional sense. Yet they offer enormous potential: error reduction in order picking, shorter search times, more efficient fleet utilisation, and optimised warehouse occupancy can all be achieved through targeted IoT solutions with comparatively little effort.

Typical Application Areas

Indoor Positioning and Real-Time Warehouse Location

UWB, BLE beacons, or RFID gates enable location of goods, containers, tools, and vehicles to centimetre or metre accuracy – depending on the technology. Storage location and item are automatically linked. Search times drop dramatically, mis-stocking is instantly detected.

Digital Picking Assistance

Pick-by-light guides the picker to the correct storage location via light indicators. Pick-by-voice delivers spoken instructions through a headset. Vision picking shows the shortest route and the searched item via AR headset. All variants reduce error rates to below 0.1% and increase throughput.

Internal Fleet Telematics and Vehicle Management

IoT telematics on forklifts and tow trains captures idle time, operating time, battery level, and shock events. Maintenance intervals are planned on a condition basis, shock logs prevent investigations. Utilisation analyses show over- or under-use of the fleet and optimise investment decisions.

Temperature Monitoring in Cold and Specialist Storage

Wi-Fi or LoRaWAN-capable temperature and humidity sensors continuously monitor cold stores, freezers, and specialist warehouses. Deviations trigger immediate alerts. All readings are logged without gaps – as evidence for food safety authorities, pharmaceutical regulators, or customer audits.

Yard Management and Dock Optimisation

Licence plate recognition at entrances, sensors on loading docks, and digital time-slot booking systems coordinate truck movements automatically. Dock occupancy becomes transparent, waiting times decrease, handling teams are scheduled on demand.

What Sets IoT in Logistics Apart from Other Areas

Logistics IoT must be implemented while operations continue – warehouses do not close for pilot projects. Solutions must work without extensive IT infrastructure, run on batteries or wirelessly, and be operable by staff without technical background. Simplicity here is not a nice-to-have but a condition for success.

Real-World Examples from the IoT Use Case Network

In our network you will find concrete, verified solution examples for logistics and warehousing – from indoor positioning in large warehouses and pick-by-light systems in food logistics to fleet telematics for forklift pools and yard management solutions for distribution centres. Every example shows what was actually implemented and what it achieved.

No marketing fluff. Only practice.

Frequently asked questions about IoT in warehousing and logistics

What is IoT in logistics?

IoT in logistics means that warehouses, load carriers, vehicles and goods are equipped with sensors or trackers and report their data automatically. Instead of counting stock and tracing shipments by phone, location, quantity and condition are known at all times. This is the foundation of logistics 4.0.

Which IoT applications are there in warehouse logistics?

The most frequent in our examples are warehouse inventory management, precise real-time stock monitoring, automatic reordering and locating objects in the warehouse. Fill-level sensors on containers, locating forklifts and load carriers, and temperature monitoring in cold stores are also common.

What are the benefits of IoT in logistics?

Less time spent searching and fewer stock-outs, because it is always known where goods are. Better vehicle utilisation through route and tour planning based on real data. And evidence for customers, for example on delivery times or temperatures maintained.

Where can I find IoT logistics case studies?

This page lists around 70 implemented solution examples, most of them from transport and logistics, mechanical and plant engineering, and wholesale and retail. Each example describes the starting point, solution and result, and names the users and providers involved.

What is intralogistics?

Intralogistics covers all material and goods flows within a site, from goods receipt through storage, order picking and supplying production to goods dispatch. IoT makes these flows visible: containers report their fill level, transport trolleys and forklifts are located, and material postings happen automatically. Many of our examples also show automated guided vehicles that move material between warehouse and line without staff.

What is VDA 5050?

VDA 5050 is an open interface from the German associations VDA and VDMA for communication between automated guided vehicles and a central master control, technically based on MQTT and JSON. It allows vehicles from different manufacturers to be controlled together in one fleet. In our examples it is used by ZF, Volkswagen Commercial Vehicles and Schaeffler, among others, where the AGVs reach 98 percent utilisation this way.

Implementing IoT in logistics – we can help

Are you planning an IoT project in warehouse or intralogistics, or do you want to become more visible as a solution provider in the logistics sector? We help you find the right partners and reach real end users.

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