Corrective maintenance

    Discover how other companies in our network use corrective maintenance to quickly resolve issues as soon as they arise. When alarms appear in the system, why not immediately identify which components are affected and what steps are needed to resolve the issue?

    IIoT Success Stories from Practice

    Companies from our network that have successfully implemented IIoT approaches and created real value.

    ifm-UnternehmensgruppeHüdig GmbH & Co. KGVGH VersicherungenRiguzziFranz Binder GmbH & Co. Elektrische Bauelemente KGAQUACHEM GmbH SeparationstechnikHOBART GmbHBayWa r.e.Rohrdorfer ZementAurubis AGStoropack Hans Reichenecker GmbHSPALECK GmbH & Co. KGSignifyPOLYMA Energiesysteme GmbHSiemens AGInnoLas SolutionsFrauscher Sensortechnik GmbHRATIONAL AGSTEGO Elektrotechnik GmbHCHIRON GroupPistenBullyKUKACognite ASKROHNE Messtechnik GmbHBosch Rexroth AGALPS InspectionAir LiquideKNFTractoThermotec GmbHZEISS MicroscopyArrowWiloZiehl-AbeggDaubert ChemicalKSG GmbHGroupe SEBTefalCompagnia Valdostana delle Acque (CVA)Climate Energy GmbHMackSmaTec GmbHRAMPF GroupJansen ToreSouth West WaterMercedes-Benz Group AGFLSmidthSight MachinePASM Power & Air SolutionsWeinigGoglioCosta CoffeeSalzgitter FlachstahlSolexpertsifm-UnternehmensgruppeHüdig GmbH & Co. KGVGH VersicherungenRiguzziFranz Binder GmbH & Co. Elektrische Bauelemente KGAQUACHEM GmbH SeparationstechnikHOBART GmbHBayWa r.e.Rohrdorfer ZementAurubis AGStoropack Hans Reichenecker GmbHSPALECK GmbH & Co. KGSignifyPOLYMA Energiesysteme GmbHSiemens AGInnoLas SolutionsFrauscher Sensortechnik GmbHRATIONAL AGSTEGO Elektrotechnik GmbHCHIRON GroupPistenBullyKUKACognite ASKROHNE Messtechnik GmbHBosch Rexroth AGALPS InspectionAir LiquideKNFTractoThermotec GmbHZEISS MicroscopyArrowWiloZiehl-AbeggDaubert ChemicalKSG GmbHGroupe SEBTefalCompagnia Valdostana delle Acque (CVA)Climate Energy GmbHMackSmaTec GmbHRAMPF GroupJansen ToreSouth West WaterMercedes-Benz Group AGFLSmidthSight MachinePASM Power & Air SolutionsWeinigGoglioCosta CoffeeSalzgitter FlachstahlSolexperts

    The Challenges – and How We Can Help

    Typical Challenges in Corrective Maintenance

    • How can alarms be used to truly signal relevant failures?
    • What is needed to quickly analyse fault sources and implement repairs efficiently?
    • Which tools and partners offer solutions tailored directly to your requirements?

    We give you access to proven approaches and technologies that have stood the test in practice. With our experts and partners at your side, you will find the right solutions that match your current situation and goals – without any detours.

    Your use case has already been implemented in practice

    Discover solution examples from our network

    Control cabinet monitoring – protecting and monitoring components
    ifm-Unternehmensgruppe Logo

    Control cabinet monitoring – protecting and monitoring components

    16.04.2026Read more →
    Detecting compressor operating states based on current consumption
    ifm-Unternehmensgruppe Logo

    Detecting compressor operating states based on current consumption

    16.04.2026Read more →
    Connect high-end microscopy systems – centralized data makes service predictable
    ZEISS Microscopy Logo
    doubleSlash Net-Business GmbH Logo

    Connect high-end microscopy systems – centralized data makes service predictable

    09.04.2026Read more →
    Retrofit cooling systems digitally and monitor them in real time
    Climate Energy GmbH Logo
    Visualys GmbH Logo
    Wachendorff Prozesstechnik GmbH Logo

    Retrofit cooling systems digitally and monitor them in real time

    09.04.2026Read more →
    Filter monitoring in coal plants: manual to LoRaWAN diff-pressure sensor
    WIKA Alexander Wiegand SE & Co. KG Logo
    Tech Logos (Technologien)   LORAWAN Logo

    Filter monitoring in coal plants: manual to LoRaWAN diff-pressure sensor

    30.03.2026Read more →
    Managed Service: Self-service access to hydrogeological data
    Solexperts Logo
    it-novum GmbH Logo

    Managed Service: Self-service access to hydrogeological data

    03.03.2026Read more →
    Digital service portal as a white-label solution
    Albrecht Bäumer GmbH & Co. KG Logo
    IXON Logo
    opc ua Logo
    mqtt Logo

    Digital service portal as a white-label solution

    23.02.2026Read more →
    Remote monitoring of pumps and systems as a digital service
    Wilo Logo
    it-novum GmbH Logo
    ThingsBoard Logo
    kafka Logo

    Remote monitoring of pumps and systems as a digital service

    29.01.2026Read more →
    OEE transparency in packaging production – 15% fewer downtimes
    in.hub GmbH Logo

    OEE transparency in packaging production – 15% fewer downtimes

    27.01.2026Read more →
    OPC UA Andon visualisation keeps assembly and logistics in sync
    PistenBully Logo
    Peakboard Logo
    opc ua Logo

    OPC UA Andon visualisation keeps assembly and logistics in sync

    06.01.2026Read more →
    Compressed air monitoring in a food plant – 17% lower energy demand
    in.hub GmbH Logo

    Compressed air monitoring in a food plant – 17% lower energy demand

    05.01.2026Read more →
    Shopfloor visualisation of SAP and non-SAP data for transparent logistics
    Franz Binder GmbH & Co. Elektrische Bauelemente KG Logo
    Peakboard Logo

    Shopfloor visualisation of SAP and non-SAP data for transparent logistics

    16.12.2025Read more →

    Proven applications for Corrective maintenance

    Moisture measurement in Corrective Maintenance

    9 Solution Examples

    Cable and Chain Monitoring in Corrective Maintenance

    Tension/Thrust Monitoring in Corrective Maintenance

    1 Solution Example

    Filter monitoring in Corrective Maintenance

    3 Solution Examples

    Leak Detection in Corrective Maintenance

    13 Solution Examples

    Groundwater level measurement in Corrective Maintenance

    Temperature measurement in Corrective Maintenance

    17 Solution Examples

    Automatic spare parts ordering in Corrective Maintenance

    11 Solution Examples

    Acoustic monitoring in Corrective Maintenance

    2 Solution Examples

    Early detection of damage in Corrective Maintenance

    34 Solution Examples

    Vibration Monitoring in Corrective Maintenance

    16 Solution Examples

    Bolt monitoring in Corrective Maintenance

    Break detection in Corrective Maintenance

    1 Solution Example

    Detect damage before it gets costly. Breaks or cable stress occur unexpectedly – with serious consequences for production and asset availability. Condition monitoring systems for break detection continuously monitor critical movements and report the smallest deviations in real time. This prevents consequential damage and enables targeted maintenance planning.

    Emissions Monitoring (Gas / Fluids) in Corrective Maintenance

    Benefits of Corrective maintenance

    Concrete benefits this use case offers for your business.

    Direct Problem Resolution

    Corrective maintenance enables an immediate response to faults or failures. As soon as a problem is identified, targeted measures can be taken to restore operational capability as quickly as possible. This is especially important in situations where production downtime causes significant financial losses.

    Cost Efficiency at Low Risk

    For assets or machines with low risk, corrective maintenance is often the most economical solution. Instead of investing resources in preventive measures, maintenance costs only arise when an actual defect occurs, avoiding unnecessary expenditure.

    Flexibility and Situational Adaptability

    The reactive approach allows companies to deploy maintenance resources on a needs basis. This offers high adaptability, especially in the event of unexpected occurrences, without generating unnecessary fixed costs.

    Minimised Planning Effort

    Without fixed maintenance intervals, the organisational effort for long-term maintenance plans is eliminated. This enables greater flexibility and a reduction in administrative burdens.

    Get inspired or find targeted solutions

    – Your IIoT use cases at a glance

    Questions about Corrective maintenance?

    Contact us and learn how you can successfully implement IoT solutions for Corrective maintenance in your company.

    IoT Use Case

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