Corrective maintenance

Discover how other companies in our network use corrective maintenance to quickly resolve issues as soon as they arise. When alarms appear in the system, why not immediately identify which components are affected and what steps are needed to resolve the issue?

IIoT Success Stories from Practice

Companies from our network that have already successfully implemented this use case

Franz Binder GmbH & Co. Elektrische Bauelemente KG

Which Corrective maintenance use case do you want to implement?

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Detect damage before it gets costly. Breaks or cable stress occur unexpectedly – with serious consequences for production and asset availability. Condition monitoring systems for break detection continuously monitor critical movements and report the smallest deviations in real time. This prevents consequential damage and enables targeted maintenance planning.

Implemented under NDA – user company confidential

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Emissions Monitoring (Gas / Fluids) in Corrective Maintenance

1 Solution Example

Implemented under NDA – user company confidential

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Warehouse worker inspecting high-bay racking system with mobile shelving – Dexion & Cumulocity IoT condition monitoring

Protecting mobile racking from downtime through condition monitoring

24.08.2026Read more →

Smartphone with the myChamber Monitoring App showing temperature and humidity values next to a Memmert temperature control device, with petri dishes in an incubator in the background.

IoT retrofit creates digital services for legacy devices

Memmert connects its climate and temperature control devices with the IoT retrofit by KURZ Digital. Legacy devices can now be monitored remotely via app.

20.08.2026Read more →

GROB-WERKE employees at a robotic production line analyzing machine and project data on a dashboard laptop

Consolidating project costs and machine data on one central data platform

11.08.2026Read more →

Open industrial control cabinet with built-in ifm sensors for temperature, humidity and power supply, connected to the moneo platform

Control cabinet monitoring – protecting and monitoring components

31.07.2026Read more →

Above-ground insulated district heating pipeline in the city with an intelligent pressure sensor from WIKA

Maintain district heating networks via IIoT pressure monitoring

27.07.2026Read more →

Farm with rooftop PV system – technicians checking a HÖRMANN control cabinet with IXON IXrouter for secure remote access

Remote access to control systems: from on-premise VPN to cloud platform

06.07.2026Read more →

Industrial compressor with a current transformer on the supply line to capture power draw, connected to the ifm platform moneo

Detecting compressor operating states based on current consumption

30.06.2026Read more →

Yellow gas pipes and fittings of a grid operator's gas pressure regulating station, monitored with the methane sensor from Honeywell

Detect gas leaks with continuous methane monitoring using IoT sensors

10.06.2026Read more →

Two workers in hard hats at insulated steam pipes at Currenta's chemical site, retrofitted with LoRaWAN sensors from Conneqtive

Steam network monitoring with LoRaWAN®: detect losses and optimize generation

09.06.2026Read more →

Mobile refrigeration unit from Climate Energy with an open control cabinet, digitally retrofitted via the VISUALYS IIoT platform

Retrofit cooling systems digitally and monitor them in real time

03.06.2026Read more →

Industrial plant from 3defacto with an operator terminal, connected via the remote access platform IXON Cloud

Intelligent industrial automation for faster response times and better support

28.05.2026Read more →

High-end laboratory microscope from ZEISS Microscopy whose operating data is captured centrally for planned service

Connect high-end microscopy systems – centralized data makes service predictable

09.04.2026Read more →

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The Challenges – and How We Can Help

Typical Challenges in Corrective Maintenance

How can alarms be used to truly signal relevant failures?
What is needed to quickly analyse fault sources and implement repairs efficiently?
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We give you access to proven approaches and technologies that have stood the test in practice. With our experts and partners at your side, you will find the right solutions that match your current situation and goals – without any detours.

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Benefits of Corrective maintenance

Benefits of Corrective Maintenance: Increase Efficiency, Avoid Failures

Direct Problem Resolution

Corrective maintenance enables an immediate response to faults or failures. As soon as a problem is identified, targeted measures can be taken to restore operational capability as quickly as possible. This is especially important in situations where production downtime causes significant financial losses.

Cost Efficiency at Low Risk

For assets or machines with low risk, corrective maintenance is often the most economical solution. Instead of investing resources in preventive measures, maintenance costs only arise when an actual defect occurs, avoiding unnecessary expenditure.

Flexibility and Situational Adaptability

The reactive approach allows companies to deploy maintenance resources on a needs basis. This offers high adaptability, especially in the event of unexpected occurrences, without generating unnecessary fixed costs.

Minimised Planning Effort

Without fixed maintenance intervals, the organisational effort for long-term maintenance plans is eliminated. This enables greater flexibility and a reduction in administrative burdens.

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Corrective maintenance

IIoT Success Stories from Practice

Which Corrective maintenance use case do you want to implement?

Moisture Measurement in Corrective Maintenance

Cable and Chain Monitoring in Corrective Maintenance

Tension/Thrust Monitoring in Corrective Maintenance

Filter Monitoring in Corrective Maintenance

Leak Detection in Corrective Maintenance

Groundwater Level Measurement in Corrective Maintenance

Temperature Measurement in Corrective Maintenance

Automatic Spare Parts Ordering in Corrective Maintenance

Acoustic Monitoring in Corrective Maintenance

Early Detection of Damage in Corrective Maintenance

Vibration Monitoring in Corrective Maintenance

Bolt Monitoring in Corrective Maintenance

Break Detection in Corrective Maintenance