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Waste reduction

High scrap rates burden production in many operations in our network and increase costs. IoT sensors and data analysis help to identify and eliminate error sources at an early stage. Real-time monitoring of machine parameters minimizes quality fluctuations and sustainably reduces scrap.

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Discover solution examples from our network

Worker in a lab coat at a touch-foil production line whose process data is analyzed by KURZ Digital Solutions software

Process data analysis reveals the causes of scrap

26.06.2026Read more →

Rotating turbine system with camera-based process monitoring and an on-screen overlay, plant technology from ALD Vacuum Technologies

Camera-based process monitoring increases the quality and efficiency of vacuum systems

01.04.2026Read more →

Blown film extrusion line in a plastics plant whose machine data is captured via the ENLYZE Manufacturing Data Platform

Reducing scrap and CO2 in extrusion lines with machine data

05.02.2026Read more →

Adhesive tape runs over the rollers of a coating line whose process data is analyzed in the ENLYZE app

Reducing complaints in adhesive tape production through process data analysis

19.01.2026Read more →

Rotogravure press for flexible packaging with an inking unit, process data captured via the ENLYZE Manufacturing Data Platform

Packaging printing with real-time data: more first-time-right, fewer downtimes

11.12.2025Read more →

Food production line with a shop floor dashboard of the ENLYZE Manufacturing Data Platform

Manufacturing data platform scales multiple use cases in food production

20.11.2025Read more →

Packaging line of a chocolate manufacturer with a ZentNode adapter from Perinet for real-time OEE capture

Optimising packaging lines with IoT-based OEE monitoring

17.10.2025Read more →

Worker at a machine data dashboard in plastics production, connected via Cybus Connectware

Making inaccessible machine data visible – reducing rejects, increasing quality

23.06.2025Read more →

Tablet with a process-data dashboard for adhesive tape production at Mehler EP, fed by the ENLYZE Manufacturing Data Platform

Preventing complaints – process optimisation in minutes instead of days

24.04.2025Read more →

Electronics production at FORVIA HELLA whose production data converges via the soffico Orchestra integration platform

Quality improvement: optimising production processes at FORVIA HELLA

29.10.2024Read more →

Automotive body-shop production with robots whose sensor and quality data converge in a cloud architecture from b.telligent

Optimising traceability: practical approaches for data-driven manufacturing

24.10.2024Read more →

Production hall with an overlaid CO2 graphic on energy and emissions reduction, supported by ACP Digital

Improving the eco-balance of production and reducing emissions

01.07.2024Read more →

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