Solution Examples
Podcast Episodes
Epple Druckfarben & Innomat: Digital Batch Traceability with Kalisto IoT
Digitizing Batch Traceability: How Epple Druckfarben and Innomat Future-Proof Production This episode takes a deep dive into a real-world project from the chemical industry – specifically, the digital transformation of batch traceability at Epple Druckfarben, a family-owned company with over 150 years of history. In partnership with IoT specialist Innomat Automation AG, they launched a central digitalization initiative that goes far beyond off-the-shelf solutions. The challenge: Previously, batch traceability at Epple – from raw materials to intermediates and finished goods – was partly manual, relying on paper and Excel. Investigating deviations or preparing for audits was time-consuming, error-prone, and lacked scalability. To make things worse, inconsistent weighing systems and siloed interfaces limited effective data use. The solution: Using Kalisto IoT by Innomat, a unified, highly integrated solution was implemented: existing dosing systems and manual workstations were connected via custom-built interfaces. Weighing data is now automatically recorded, validated, and reported in real time to the cloud-based ERP (Microsoft Dynamics 365 Business Central). A standout feature: even batch splits and multi-source mixing processes are digitally documented end-to-end. The result: A seamless data flow, consistent user interfaces, improved process reliability – and a strong foundation for future IoT use cases like status tracking and automated monitoring. This episode is a must-listen for anyone looking to turn digitalization into real-world value – whether in chemical production, packaging, or any high-compliance industry.
Digital batch card and batch tracing: a successful project from the medical technology sector
Weidmann Medical Technology AG is a leading Swiss injection moulding system supplier for the medical technology and pharmaceutical industries, while Innomat-Automation AG specializes in the development of IoT software solutions. The project includes the introduction of a digital batch card and a driverless transportation system. These technologies improve the efficiency and transparency of production processes by automatically managing transport orders and ensuring that all production data is fully documented. Innomat has developed various interfaces to enable communication between machines, the ERP system and the transport system. These interfaces include OPC UA, a REST API and IDoc for SAP. The solutions ensure a high level of data integrity and minimize manual processes. By automating and digitalizing production processes, Weidmann and Innomat can achieve significant time and cost savings. The increased transparency and quality assurance strengthen competitiveness and meet the high demands of the medical technology industry. Marco Müller and Roman Kuster share their experiences and best practices from the project. They emphasize the importance of clear objectives, flexibility and a step-by-step approach when implementing IoT projects. Both companies see the digital transformation as an opportunity for future innovation and sustainable development.
